-
電話：13705257549
-
地址：江蘇省高郵市威高路工業園區
電話：13705257549
地址：江蘇省高郵市威高路工業園區
一、設備特點：
◆設計先進，占地面積小，結構緊湊，自成一體；
◆增濕的麥皮更富有彈性，使麥皮與麥粒脫離，粉碎過程中不易破碎，避免干粉造成的下粉和調漿困難；
◆粉碎輥采用不銹鋼材料制成，經特殊工藝加工而成，具有高硬度，耐腐蝕，使用壽命長；
◆控制系統采用西門子PLC和PID控制模塊和觸摸系統，實現人機界面控制。
◆先進的水溫控制儀使水溫調節自動快速準確；
◆智能流量積算儀，可以流量達到設定工藝要求時自動停機；
◆液位傳感器能有效地防止水位超限時造成系統阻塞和故障自動停機；
◆嚴格的裝配工藝隨時控制著整機的裝配質量；
◆當系統出現故障時系統發出報警信息；
◆全自動清洗、堿洗，防止酶菌滋生；
◆凡與物料接觸部分均采用不銹鋼材料，符合食品衛生要求。
1、 Equipment features:
◆ Advanced design, small footprint, compact structure, self-contained;
Moisturized wheat husks are more elastic, allowing the husks to detach from the grains. During the crushing process, they are less likely to break, avoiding difficulties in powder feeding and slurry adjustment caused by dry powder;
The crushing roller is made of stainless steel material and processed by special technology, with high hardness, corrosion resistance, and long service life;
The control system adopts Siemens PLC and PID control modules and touch system to achieve human-machine interface control.
Advanced water temperature controller enables automatic, fast, and accurate water temperature regulation;
Intelligent flow integrator, capable of automatically shutting down when the flow reaches the set process requirements;
The liquid level sensor can effectively prevent system blockage and automatic shutdown caused by water level exceeding the limit;
Strict assembly processes constantly control the assembly quality of the entire machine;
When the system malfunctions, the system sends an alarm message;
◆ Fully automatic cleaning and alkaline washing to prevent the growth of enzymes and bacteria;
All parts in contact with materials are made of stainless steel, which meets food hygiene requirements.
二、設備組成：
該設備共分四大組成部分：①浸漬單元；②供料單元；③粉碎調漿單元；④控制單元。
① 浸漬單位：
浸漬單元主要由浸漬磙、噴淋器、減速機組成，該單元主要是向設備連續提供含水量適中的麥芽，通過三通道氣動薄膜調節閥、遠傳流量計、流量積算儀等儀表控制向該單元提供定溫定量的熱水，并把受到噴淋的麥芽有充分的吸濕過程，一般為30秒，這樣才能真正做到麥芽殼皮完整，而胚乳被磨成漿狀細粒。
② 供料單元：
供料單元主要由：供料磙、調速電機等組成，主要是向軋輥提供均勻物料，亦可通過調節該單元的轉速，可對設備生產量進行調節，以滿足不同使用廠家的工藝要求。
③ 粉碎調漿單元：
粉碎調漿單元主要由粉碎輥、調漿泵、電機等組成，粉碎輥是該部分的核心元件，它由經特殊處理的不銹鋼制成，既能滿足對粉碎輥耐磨性的要求，又能滿足食品飲料行業的衛生要求。兩對輥的中心采用偏心式調節裝置，使得中心調整方便。麥芽經對輥粉碎后，加水調漿泵入糖化鍋，整個系統采用西門子PLC進行控制，浸濕調節用水的水溫水量自動控制，使得設備運行可靠方便。該設備所有與物料接觸的零部件均采用不銹鋼材料制成，符合衛生要求。
④控制單元：
觸摸屏控制系統程序功能強大，操作者只需輕輕一按，即可按粉碎程序自動啟動供料輥、粉碎輥、料漿泵，開關各種閥門，調節各路水溫、流量，自動進行粉碎，粉碎完畢后自動轉入沖洗、排污直至停機，當發生故障時，能自動按不同的順序停機，確保不阻料。水溫調節PID和流量積算均由PLC軟件完成。
2、 Equipment composition:
The device consists of four main components: ① impregnation unit; ② Feeding unit; ③ Crushing and mixing unit; ④ Control unit.
① Immersion unit:
The impregnation unit mainly consists of impregnation rollers, sprayers, and reducers. The unit is mainly used to continuously provide malt with moderate moisture content to the equipment. It is controlled by instruments such as three channel pneumatic film regulating valves, remote flow meters, and flow integrators to provide fixed temperature and quantitative hot water to the unit. The sprayed malt undergoes a sufficient moisture absorption process, usually for 30 seconds, in order to truly achieve the integrity of the malt shell and the grinding of the endosperm into fine, slurry like particles.
② Feeding unit:
The feeding unit mainly consists of feeding rollers, speed regulating motors, etc., which mainly provide uniform materials to the rollers. By adjusting the speed of the unit, the production capacity of the equipment can be adjusted to meet the process requirements of different manufacturers.
③ Crushing and mixing unit:
The crushing and mixing unit is mainly composed of crushing rollers, mixing pumps, motors, etc. The crushing roller is the core component of this part, which is made of specially treated stainless steel. It can meet the requirements for wear resistance of the crushing roller and the hygiene requirements of the food and beverage industry. The center of the two pairs of rollers adopts an eccentric adjustment device, making center adjustment convenient. After the malt is crushed by the roller, it is pumped into the saccharification pot with water to adjust the slurry. The entire system is controlled by Siemens PLC, and the water temperature and quantity of the soaking water are automatically controlled, making the equipment operate reliably and conveniently. All parts of the device that come into contact with materials are made of stainless steel, which meets hygiene requirements.
④ Control unit:
The touch screen control system program has powerful functions. The operator only needs to lightly press it to automatically start the feeding roller, crushing roller, and slurry pump according to the crushing program. Various valves can be opened and closed to adjust the water temperature and flow rate of each channel, and automatic crushing can be carried out. After crushing is completed, it will automatically switch to flushing, drainage, and shutdown. When a fault occurs, it can automatically shut down in different orders to ensure no material obstruction. The water temperature regulation PID and flow accumulation are both completed by PLC software.
